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Customize Your Shuttlecocks

Create custom feather shuttlecocks with your own brand and tube packaging. Choose goose or duck feathers and the cork construction for your selected models, then prepare artwork and confirm samples before placing an OEM order.

3D Custom Preview

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Feather Type
Feather Color
Feather Grade
Feather Cut / Shape
Stem Thickness
Cork Core Structure

Turn Customization Needs into Reorderable Specifications

Confirm product and branding requirements step by step from selection and sampling to batch acceptance.

Shuttlecock OEM/ODM: Flight Performance, Cost & Packaging

Define Target Markets & Playing Scenarios

Clubs & Academies

Calculate actual shuttle consumption per session and court; evaluate stability and replacement frequency via trial play.

Retail Brands & Restocking

Distinguish training, club and match series; standardize model, speed and packaging markings for easy reordering.

Tournaments & Regional Supply

Provide city, altitude, season and indoor temperature data; confirm speed ratings through court trials on site.

Feather Configuration: Balance Quality & Cost

Clarify feather species, grade, shaft thickness and appearance. Curvature matching of all 16 feathers dictates flight stability; grade names across factories require physical verification.

Cork Base Structure: Verify Feel via Samples

Evaluate natural solid wood cork, 3-layer sandwich cork or composite bases alongside feather tiers. Compare rebound and impact feel, recording layer composition in spec sheets.

Speed Calibration: Calibrate to Target Courts

Select speed ratings based on ambient temperature, altitude and weight balance. Compare adjacent speeds and maintain trial records across regions and seasons.

Branding & Packaging: Unified Visual Identity

Align tube labels, cork logos, ribbons and outer cartons; verify printing craft, colors, barcodes and transit protection. Special finishes may affect MOQ and tooling fees.

Provide These Details for Efficient Communication

  • Usage & Procurement Plan: Training, club or tournament tiers; initial order volume, speed ratio and replenishment schedule.
  • Sample Benchmark: Reference models or physical shuttles; feather and cork requirements; specific flight or durability aspects to improve.
  • Brand Assets: Vector files in AI/PDF/SVG formats; typography, Pantone codes, barcodes and packaging languages.
  • Delivery Specifications: Destination, logistics mode, required arrival date and necessary shipping documents.

4 Key Approval Checkpoints from Brief to Bulk Delivery

  1. Define Requirements & Price Scope

    Detail usage, materials, speed, quantities and packaging; confirm production, printing, sampling and freight costs with model-specific MOQ.

  2. Inspect Artwork & Physical Samples

    Verify artwork copy, dimensions and color codes before checking physical shuttles and packaging; color and flight feel follow actual samples.

  3. Court Trial & Seal Production Standard

    Record speed drop points, trajectory stability, durability and cork condition on target courts; seal agreed samples, spec versions and QC methods.

  4. Batch QC Acceptance & Dispatch

    Agree on sampling rate, speed tolerance, cosmetic inspection, packaging counts and batch markings; schedule delivery factoring lead times and shipping.

Export Master Carton Specifications & Container Loading Matrix (20GP / 40GP / 40HQ)

⟷ Scroll horizontally to view full engineering parameters
Parameter Export Standard Specification Commercial Buyer Advantage
Tube Dimension & Capacity 12 Shuttlecocks / Tube Standard worldwide club and tournament packing format
Master Carton Packaging Spec 50 Tubes / Master Carton (600 Shuttlecocks) Heavy-duty 5-ply corrugated export carton with moisture barrier
Carton Dimensions & Gross Weight 69 cm × 37 cm × 43 cm | Gross Weight: ~13 kg Optimized volumetric ratio minimizes international air/sea freight
20ft Standard Container (20GP) Approx. 250 Cartons (12,500 Tubes / 150,000 Shuttles) Ideal volume for regional wholesale distributors and sports chains
40ft Standard Container (40GP) Approx. 500 cartons (25,000 tubes / 300,000 shuttles) Standard maritime bulk order for national distributors, major tournament committees, and retail chains
40ft High Cube Container (40HQ) Approx. 600 Cartons (30,000 Tubes / 360,000 Shuttles) Maximum container utilization yielding lowest unit landed cost
Minimum Order Quantity (MOQ) 50 Tubes for Custom Logo Branding (1 Master Carton MOQ) Industry-low OEM entry threshold supporting startup sport brands
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Custom Specification Brief Submitted Successfully

Your custom technical specification has been assigned directly to our Senior Export Engineering Team. Project Ticket Ref:

OEM-SHUTTLE-8912
⚡ Official engineering feasibility review, 3D design proofs, and tiered wholesale quotation will be sent to your email within 2 hours.
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